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Aviation component shrink wrapped on a low loader for transport

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Aviation

Aviation shrink wrap
and aircraft covers

Airframe and component protection for storage, maintenance and ferry preparation. Applied to aviation tolerances, with no contact loading on control surfaces, probes or antennae.

The basics

What is aviation shrink wrap?

Aviation shrink wrap is a vented polythene envelope carried on a frame around an airframe, engine or component and heat-shrunk into one sealed skin. It goes by aircraft covers, airframe storage wrapping, aircraft preservation and MRO containment depending on the operator, and it is used for parking, maintenance, ferry preparation and export.

Aircraft do not tolerate the shortcuts that work elsewhere. Film cannot bear on control surfaces, pitot probes, static ports or antennae. Moisture cannot be sealed inside a fuselage. Anything applied has to come off without residue on paint or composite, and without anyone climbing on the structure to fit it.

Some people search for it as aircraft covers, airframe storage wrapping, aircraft preservation or MRO containment. It is the same process, and it is what we do every week.

The comparison

Shrink wrap vs fitted fabric covers and open storage

Fabric covers, tarpaulins and open parking

  • Bear directly on control surfaces and probes
  • Chafe paint and composite at every contact point
  • Trap moisture with no designed ventilation
  • Have to be stored, cleaned and re-proofed
  • Nothing at all stops contamination in open parking

Non-contact aviation envelope

  • Film carried on a cradle, zero contact loading
  • Every probe, port and aerial sealed individually
  • Vent placement designed for the envelope volume
  • Removed clean with no residue on paint or composite
  • Fitted without anyone climbing on the structure

Applications

What we wrap in aviation

Airframe storage

Fixed-wing aircraft protected for medium and long-term parking, indoors or on hardstanding, with vented envelopes and detailed protrusion sealing.

Rotorcraft protection

Helicopters wrapped for storage and movement, with rotor head, blades and tail boom treated as separate zones rather than one envelope.

MRO and maintenance containment

Sealed containment around work areas in the hangar for paint, blast and composite work, keeping contamination away from adjacent aircraft.

Engines and nacelles

Powerplants, nacelles and thrust reversers wrapped for storage, transport and pooling, with desiccant where the asset is standing long-term.

Components and spares

Wings, control surfaces, undercarriage assemblies and rotables protected for storage and onward shipment.

Ferry and transport preparation

Airframes and components prepared for road and sea movement, including export and containerised shipment.

Named projects

Jobs we canput a name to

Anyone can say they wrap things. These are real sites, photographed as we left them. See every project →

Soho, Londonwith Pinnacle Scaffolding

Encapsulating Ronnie Scott’s Jazz Club, Soho

The elevation above Ronnie Scott’s on Frith Street, encapsulated while the club kept its doors open every night, alongside Pinnacle Scaffolding.

A venue that opens at 6.30pm and closes at 3am does not stop for a scaffold. The wrap sat above the fascia, the scaffold bridged the pavement, and the sign stayed lit underneath.

  • Live venue
  • Soho
  • Pinnacle Scaffolding

Imperial College London

Encapsulation at Imperial College London

Shrink wrap enclosing the base of an Imperial College London building, running along the elevation and in under the entrance canopy behind Imperial’s own branded hoarding.

A university building stays open while work goes on. The wrap had to seal the work zone and sit cleanly alongside the client’s hoarding, in full view of everyone walking in.

  • Encapsulation
  • University campus
  • Central London

Commercial yardwith Stellar Scaffolding

Wrapped temporary structure with Stellar Scaffolding

A scaffold-built temporary structure with a trussed roof, fully enclosed in shrink wrap alongside Stellar Scaffolding.

Photographed from bare frame to finished enclosure — the whole structure sealed, roof and elevations, and lit up at night.

  • Temporary structure
  • Temporary roof
  • Contractor handover

The method

How we wrap an airframe

Agree the method first

We walk the aircraft with your engineering team and agree the method statement, the zones and every protrusion that needs individual treatment before anything is brought into the hangar.

Build the cradle

A freestanding, non-contact cradle is built around the airframe so the film is carried entirely on the frame. Nothing bears on control surfaces, panels or composite.

Zone the aircraft

Fuselage, wings, empennage and, on rotorcraft, the rotor head and tail boom are treated as separate zones rather than one envelope. It gives a better result and far easier access.

Seal the protrusions

Pitot probes, static ports, aerials, drains and vents are each detailed and sealed individually, never bridged over.

Sheet, weld and shrink

Film is welded into a continuous skin and brought tight with controlled heat passes, kept clear of the airframe throughout.

Vent and document

Vents are placed for the envelope volume, desiccant added for long-term parking, and the finished cover is photographed zone by zone for your records.

Specification

Specification and hangar working

Typical gauge
200 micron. Lighter than construction film, because the cradle carries the load rather than the airframe.
Contact loading
Zero. The film is carried on the cradle at every point, including under the wings and empennage.
Protrusion sealing
Every probe, port, aerial and drain detailed individually and recorded on the handover sheet.
Ventilation
Vents sized to envelope volume, with desiccant for parking beyond a few months.
Removal
Clean removal with no residue on paint or composite, and no one climbing on the structure.
Working pattern
To your hangar induction, permit and access windows, alongside your engineering team.

Pricing

What does aircraft shrink wrapping cost?

Airframe size and type

Envelope area and cradle complexity both scale with the aircraft, and rotorcraft are zoned differently from fixed wing.

Cradle build

The non-contact frame is a significant part of the job. Simple, flush airframes cost less to cradle than heavily instrumented ones.

Protrusion count

Every probe, port and aerial is an individual detail, and heavily instrumented aircraft take longer.

Storage duration

Long-term parking needs more ventilation and desiccant, and periodic inspection can be built in.

Aviation is quoted job by job, because a light aircraft going into storage for a season and an instrumented airframe being preserved for two years are entirely different pieces of work. We will walk the aircraft with your engineering team, agree the method in writing, and price it once — including removal and any periodic inspection you want built in.

Aviation component shrink wrapped for transport on a low loader The complete guide

Aircraft shrink wrapping: everything you need to know

How it works, how it is installed step by step, what it costs, how it compares with the alternatives, and what to ask an installer before you commit.

  • 11 min read
  • Step by step
  • Costs explained
  • Glossary
Read the guide

Before we quote

How we survey and quote aviation shrink wrap

Every job starts with a survey. We measure it, work out the frame, the film area, the seams and the fixings — and the number you get back is the number you pay. No provisional sums, no "subject to access".

survey.shrinkwrapuk.com/job-4519
Helicopter surveyed for an aviation shrink wrap cover
Ready to scan

Survey readout

Job 4519 · Farnborough

Envelope area142 m²
Film gauge200 micron
Protrusion seals21
Vents fitted8
Contact pointsZero
Install window1 day · 3 crew

Illustrative figures. Your survey is carried out on site — or from photos, if you'd rather start there.

Recent work

Recent aviation shrink wrap projects

Contained working area in an aviation hangar
MRO containment
Aviation component wrapped for transport
Component ferry
Wrapped asset in a hangar
MRO containment

Where we work

Where we installaviation shrink wrap

We install aviation shrink wrap from our Isle of Wight base and travel the length of the country every week. Cowes, Southampton, Portsmouth, Port Solent, Poole, Bournemouth, Weymouth, Plymouth, Brighton, Chichester and Southend on the south coast; London, Croydon, Watford, Luton, Southend and Chatham in the south east; and Birmingham, Liverpool, Hull, Edinburgh, Glasgow and Aberdeen further north. Travel is priced into the quote up front, so there are no surprises.

Common questions

Aviation shrink wrap FAQs

How much does it cost to shrink wrap an aircraft?

It is driven by airframe size, how complex the non-contact cradle has to be, how many protrusions need individual sealing and how long the aircraft is being stored. We survey with your engineering team and price the job once, including removal.

Will the film touch or mark the aircraft?

No. It is carried on a freestanding cradle so nothing bears on the airframe, and it is removed without leaving residue on paint or composite surfaces.

How do you handle pitot probes, static ports and antennae?

Each protrusion is detailed and sealed individually rather than bridged over, and every one is recorded on the handover sheet so nothing is missed on removal.

Is shrink wrap suitable for long-term aircraft storage?

Yes, provided the envelope is vented and, for longer periods, desiccated. Sealing an airframe without managing moisture causes more problems than it solves, which is why vent placement is designed for each cover.

What fire rating does the film carry?

Flame-retardant grades certified to EN 13501 are available across our range and are standard on occupied premises and anywhere hot works are taking place nearby. Certification and batch records are supplied at handover.

Do you wrap helicopters?

Yes. Rotorcraft are treated as separate zones — rotor head, blades, tail boom and fuselage — rather than one envelope, which gives a better result and much easier access.

Can you work inside our hangar alongside our engineers?

Yes. Our crews work to your hangar induction, permits and access windows, and we agree the method statement with your engineering team before we start.

Can you prepare an airframe or engine for shipping?

Yes. We prepare airframes, engines, nacelles and components for road, sea and containerised movement, including export.

Is the film flame-retardant for hangar use?

Flame-retardant grades are available and are what we would normally specify for hangar environments and anywhere hot works are taking place. Certificates are supplied with handover.

Other services

Other shrink wrap services

Photo of an airframe sent in for an aviation shrink wrap quote
Airframe going into storage for nine months. Can you cover it without touching the control surfaces?
Yes — non-contact cradle, film carried on the frame, vented, every probe individually sealed.
Send the method statement over and we will get it approved.

Start from your phone

Send a photo, get a aviation shrink wrap price

Not every job needs a site visit to get going. Send a couple of photos and rough dimensions and one of our installers will tell you what's involved — including when shrink wrap isn't the right call.

  1. Photograph it

    Whole item in frame, plus one close-up of the access side.

  2. Send it over

    WhatsApp or email, with the postcode and the date you need it by.

  3. We come back to you

    Approach, timescale and a price — usually the same working day.

Quick quote

Tell us whatneeds covering.

Rough dimensions and a photo are enough to get a price moving. If it's urgent, ring — someone who's actually installed the stuff will pick up.

  • Fixed price, surveyed first
  • Fully insured, RAMS supplied
  • Same working day response
  • Removal and disposal included